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Archive for the ‘Kidd Boilers’ Category

Energy Management upgrade to Surrey property

Wednesday, June 24th, 2009

For this update, we are near Dorking in Surrey, UK. 

House near Dorking, Surrey

House near Dorking, Surrey

Our customer had a large house with around 26 radiators, we had been contacted because they had an Archie Kidd Thermal gas boiler that needed a service, and we are the regional experts for this unit.

Amusingly, they had been informed from the previous owner that the boiler was an expensive unit that represented the very best boiler that money could buy.  When they examined it, it looked like an industrial antique and they were a bit sceptical. 

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Kidd Model 2 boiler being serviced

Truth is, the previous owner was right!  Still available today, these boilers are incredibly economical and were designed to last.

We were asked how we might improve the distribution of heat in the house, which was used for home working during the day and was occupied by a family at other times.    The owners were concerned that significant areas of the property were being heated when for much of the time only a handful of areas needed to be at occupational temperature.

We recommended the Honeywell Hometronic system as the best solution.  Every radiator and towel rail is fitted with a special radio linked control valve, which are managed by a small control panel.  

Small Hometronic panel in kitchen controls entire house

Small Hometronic panel in kitchen controls entire house

The panel is configured to recognise and control up to 16 areas of accomodation, and alter the heating distribution according to the preferences of the user.

Hometronic radiator control in te conservatory

Hometronic radiator control in the conservatory

In this way, a home office can be heated to a pleasant level in the height of winter, together with perhaps the kitchen and the downstairs WC;  the rest of the house can be allowed to drop to a much lower temperature, saving lots of gas.  Just before the children return home from school, Hometronic can boost their rooms to a comfortable temperature.

In the same way, the precise locational control delivered by hometronic allows towel rails to be heated in the summer for certain times of the day, using the main central heating boiler.

The Hometronic control extends to the hot water provision too, and can be expanded to lighting and other powered devices.  A popular option is the ‘lighting replay’ facility.  This learns which lights are used and can replay typical occupational lighting changes when you are on holiday to simulate the house in occupation.

If you own a larger home and want to get to grips with energy wastage, the Hometronic system is one of those rare ecologically viable products that offers real savings without sacrificing comfort.

Replacement water system in cellar for multi bathroom residence

Tuesday, December 23rd, 2008

ºOur customer has a large 3 storey Victorian detached property in Dulwich.

In common with many houses in this area, an old gravity fed hot and cold water system using loft tanks was employed. 

Our customer wished to gradually update his house to new mains pressure fed bathrooms, using European high pressure taps, and wisely didn’t fancy the prospect of shower pumps.

He also wanted to make use of the loft space currently occupied by the large water tanks, and remove the old copper hot water storage cylinder on the 1st floor to make room for another shower.

Our brief was to design the plant to deliver his requirements, all within a cellar a little under 6 feet tall.

In the cellar we found a venerable Kidd Boiler, dating from 1990, so this was retained as it probably has a good few years of life left in it.   Launched in 1982, it was an early condensing high efficiency design that remarkably few ‘heating engineers’ have heard of to this day, even though it was probably the first commercial British condensing boiler.  Still made today, we still fit them!

Kidd Boiler Model 2 Gas (now available in white!)

Kidd Boiler Model 2 Gas (now available in white!)

I commonly hear ‘how reliable’ someone’s old Potterton has been……….  if they had fitted a Kidd instead 20 years ago it would have been just as reliable but burnt just over half the fuel in the intervening 20 years.  Notables including the Highgrove Estate and Peter Gabriel were savvy enough to understand the importance of not wasting fuel back then, but that’s another story….

We had to boost the water flow rate from the 20 litres a minute provided by Thames Water to in excess of 40 litres per minute.  We did this with a stored water pressure vessel.

We then needed a hot water storage system that could fit below the low ceiling, but have a fast recovery time in the event of concerted use.  We looked into a heatstore, but the costs of having a special unit fabricated to meet the space restrictions were very high.  Also the Kidd Boiler does not modulate, so ideally we would need a heatstore with a 46Kw plate heat exchanger to enable the boiler to discharge its power in a long burn, rather than a protracted series of short cycles, which wastes energy needlessly.

We ended up specifying the ACV Smartline tank in tank ‘unvented’ cylinder instead.  To those of you who think of a Megaflo when unvented cylinders are mentioned, this is a World apart.

ACV cylinder cutaway

ACV cylinder cutaway

The stainless steel water cylinder containing your hot water is suspended within another steel cylinder containing the boiler heated water.  When the water is heated it is surrounded 360° by the boiler water, resulting in a very fast warm up time indeed. 

So our Kidd Boiler can discharge it’s full output of 46Kw into the ACV cylinder, resulting in a quick heat recovery period.

The ACV cylinder has another trick;  although it is an unvented cylinder, it is designed to store water at 80ºC, rather than the 60ºC usually used.  The reason we normally store hot water at 60C is that at temperatures above this, limescale is precipitated from the water and deposits scale.  The ACV inner cylinder is ribbed, and every water draw off causes a movement, this prevents scale from building up.  The electrical immersion heater is fitted to the other jacket, so never scales up.

The result is that we can store more hot water energy in an ACV cylinder than an equivalent sized alternative, and most boilers will work more efficiently when driving them. 

Water Boosting Vessel and ACV Smartline hot water unvented cylinder

Water Boosting Vessel and ACV Smartline hot water unvented cylinder

The equipment was all mounted well below drainage level, so a Drainmaster high temperature compatible pumpset was fitted.  The Kidd Boiler used to disharge its condense into a plastic 2 gallon drum (nobody manufactured condensate pumps in the 80s and 90s, so this was a common bodge), but now it can use the Drainmaster, along with a soon to be fitted sink, washing machine and of course the emergency discharge from the unvented system.  The Drainmaster is a pump in a vented sump, and is hot water rated for these types of application.

The outside Kidd flue had been damaged by builders, so we commissioned a new hand welded item from Kidd Boilers  (Mr Kidd, as usual, had the original installation drawings on file)

Finally, the latest Honeywell programmable room heating controller (CM927) was added to the installation to bring it up to date.

Honeywell Programmable room thermostst

Honeywell Programmable room thermostst

We think the showers are now almost too painful to get under……..  but some of our customers like them like that!

Flying Kidd boiler; Leatherhead, Surrey

Wednesday, December 3rd, 2008


Our client, owner of a large private house near Leatherhead, had already used HWCH to replace a troublesome Keston LPG fired boiler in the swimming pool complex with a new Viessmann Vitodens 200 light commercial boiler.
The main property was oil fired and used an old Trianco kerosene boiler in the cellar.  This unit was an 8yr old inefficient boiler and was oversized for the property, being rated at 120Kw.
We proposed replacing this with a Kidd Very High Efficiency Model 260; this has an output of around 260,000Btu (around 76Kw).
Old Trianco boiler (you can’t buy cheaper) being inspected by Mr A Kidd (of Archie Kidd (Thermal) Ltd)
The old boiler (together with two others that were presumably too heavy to remove last time) were removed using a truck chassis mounted crane.
Kidd Model 260 oil boiler is craned into the basement boiler room with care

The Kidd unit was lowered into the cellar. From the open well we then moved the Kidd unit using steel rollers, to the final position.

It was found that the old boiler flue had been inserted into selective portions of the chimney, with other portions unlined.  The chimney had eight deviations making the liner replacement virtually impossible, so we arranged to remove brickwork down the flue length.
Some chimney lining work was required, necessitating scaffolding
A controls upgrade in the property using 3 zones of heating, each with new Honeywell CM907 programmable thermostats, allowed our customer to regulate energy usage according to the time of day, and the day of the week.
Honeywell CM907 programmable room thermostat
For instance, the upper floors would be heated to a lower temperature than the ground floor during the daytime.
This installation, completed 18 months ago, has been reported by our customer to be using approximately half the amount of oil previously required, whilst improving comfort levels.

Kidd Boiler in renovation of large house in Tandridge, Surrey

Wednesday, September 24th, 2008
The Kidd boiler was very popular in the early years (1982 onwards) with people in the music industry, many of whom were pioneers of environmental awareness. Abba, Peter Gabriel and the Alan Parsons Project are some notable customers of Kidd Boilers over the years.

Inside a Kidd Model 260 – stripped down, preparing for lifting
In a recently completed installation in Oxted, Surrey, we had to lower a Kidd Model 260 into an internal boiler room of a large private house.
There was no space for a conventional crane, and to install a lifting hoist would have required some quite complex scaffolding.
So we used a Genie tower lift, more often used in the rock and roll event lighting industry (where I used to work, many years ago), to lower the 350kg boiler into the cellar and lift the old boilersout.  There were three old boilers in the cellar, two operational and one from a bygone era which was obviously to heavy to remove when it died.
Going down! the Kidd Boiler is winched into the cellar through a very tight opening (stairs removed)

The boiler flue will emit large quantities of plume and steam, being a high efficiency condensing boiler.  A new Kidd alumimium flue liner was inserted into the boiler room chimney.

 

Going up -one of the old boilers being lifted out

Going up -one of the old boilers being lifted out

This installation also involved HWCH in the removal and refurbishment of 26 cast iron radiators, which were shotblasted and reconfigured in new sizes by our contractor.  Finished in a mixture of white and metallic bronze, they look truly stunning.

refurbished School radiator and custom coloured Hometronic valve

refurbished School radiator and custom coloured Hometronic valve

The house was completely replumbed in a mixture of steel barrel and copper tubing.
Interestingly, only one electrical pump is used for the whole installation.  HWCH and Kidd Boilers believe that pumps waste heat and electrical energy, and many larger houses can have 4 or 5 pumps all working to raise the electricity bill and contribute heat losses.
The Kidd Boiler uses an internal Grundfos pump, inside all the boiler insulation.   Any heat losses from the pump (both from electrical and latent heat) are thus recycled back into the boier jacket proper.  As Mr Kidd says, it is foolish to waste heat.  Mr Kidd always expects a Kidd Boiler room to be a cool one.
 
Finally, we fitted the Honeywell Hometronic building management system to the house, enabling 16 homeowner-configured heating zones to be controlled completely separately.
Each radiator was fitted with a Honeywell radio linked motorised valve (those fitted to the bronze radiators were specially colour matched), 42 in total.
School radiator fitted with Hometronic valve

School radiator fitted with Hometronic valve

Another example, this time with a bronze Hometronic valve (special order from Hot Water & Central Heating)

Another example, this time with a bronze Hometronic valve (special order from Hot Water & Central Heating)

The house is also equipped with two DualStream accumulator pressurised hot/cold water systems. One covers the main house, the other, the guest bathrooms.
The Honeywell Hometronic energy management system is furnished with 10 configurable ‘Lifestyle’ buttons. When our customer has guests staying, they simply press the corresponding button and the heating adapts to encompass guest bedrooms, upper hallway temperatures rise, reception rooms are heating for longer periods, and the second DualStream hot water system is energised.
All clever stuff, but with an end game. With an older house, there is a limit to how much you can insulate against heat loss. Although we fitted one of the most efficient boilers available, further savings can be achieved by using your heat more productively, when and where it is needed. Hometronic takes it to the next level.
With oil pushing 60p a litre, you simply can’t afford to waste it.

Kidd VHE boiler in beautiful house near Outwood, Surrey

Wednesday, September 24th, 2008
Another Grade II listed job for HWCH; our client had an old Worcester Bosch oil boiler in an external cupboard. This had unfortunately been unreliable in recent years.

Our client wanted a reliable, energy efficient solution, with low emissions and a long service life. A Kidd Model 2 was specified, together with the Kidd seam welded aluminium flue, to pass up inside the existing chimney.

The house was covered in hand made clay tiles and we wanted to cause minimal disruption, so we used a truck mounted crane to access the chimney, remove the old liner and insert the Kidd welded flue.

The Kidd flue was sealed and rivetted at ground level and then inserted from above, insulation material was then poured into the voids of the chimney, and the top resealed.
Our specification involved taking this opportunity to separate the top/ground floor zone control to the heating, using the Honeywell CM907 programmable thermostats.

 

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